The Next Normal in Construction: Insights from McKinsey’s Report

The Next Normal in Construction: Insights from McKinsey’s Report

Aleena Najeeb

Marketing Specialist

The construction industry is standing at the edge of a historic transformation. Once characterized by manual labor, fragmented operations, and unpredictable outcomes, it is now evolving into a highly connected, data-driven, and industrialized ecosystem.
McKinsey & Company’s influential study, “The Next Normal in Construction: How Disruption is Reshaping the World’s Largest Ecosystem” (2020), explores this transformation in depth. The report examines how the sector, which contributes roughly 13 percent of global GDP, has underperformed in productivity and innovation compared to other industries. Productivity in construction has grown at only 1 percent annually over the past two decades, while other sectors such as manufacturing have achieved growth rates five times higher.
However, McKinsey argues that this long period of stagnation is giving way to a new phase of acceleration. A combination of digitalization, industrialization, sustainability, and talent transformation is reshaping how the world builds.

A New Era of Digital Integration

The global construction output is projected to soar from $13 trillion in 2023 to $22 trillion by 2040, yet productivity growth between 2000 and 2022 averaged only 0.4% annually (McKinsey, 2024). This gap between growth and efficiency underscores an urgent need for smarter, data-driven management systems.
Digital twins and  AI-powered analytics platforms are now emerging as the backbone of this transformation. They allow managers to visualize every element of a project in real time from equipment movement and site safety to material utilization and team performance. When combined with IoT sensors and spatial data capture, these systems eliminate guesswork and enable decisions backed by evidence, not assumptions.

From Procurement to Prediction

Procurement is another area ripe for reinvention. McKinsey’s 2023 study, The Strategic Era of Procurement in Construction, found that procurement accounts for 40–70% of a construction company’s total spending, and firms adopting advanced procurement strategies can achieve 5–10 percentage points higher profitability, with up to 12% cost savings cost savings (McKinsey, 2023).
AI-driven analytics platforms can bring transparency to procurement, enabling teams to assess supplier performance, forecast material needs, and negotiate better contracts using predictive insights. When integrated into a digital twin ecosystem, this ensures every purchasing decision contributes to overall project efficiency.

  1. The Shift from Manual to Modular Construction

    McKinsey predicts that the future of construction will look more like advanced manufacturing. Traditional project-by-project operations are being replaced with industrialized and modular construction methods.
    This approach involves producing building components in off-site factories and assembling them on-site with far greater speed and precision. Prefabrication and modular construction can reduce project time by up to 50 percent, improve quality control, and minimize material waste.
    The report suggests that this industrialized model will allow construction firms to operate with the same efficiency, scalability, and predictability that has long defined sectors such as automotive and electronics. It marks a fundamental shift from one-off craftsmanship to standardized yet customizable production that delivers both quality and consistency.


  2. The Digital Transformation of the Construction Lifecycle

    Digital technologies are emerging as the backbone of the construction industry’s transformation. According to McKinsey, digital twins, AI-powered analytics, and integrated data platforms will redefine how projects are designed, executed, and maintained.
    Instead of relying on disconnected documents, spreadsheets, and manual reporting, construction firms are beginning to use digital platforms that unify all project data into a single ecosystem. These platforms enable real-time collaboration, predictive risk assessment, and transparent progress tracking.
    McKinsey estimates that early adopters of digital construction technologies could capture up to 265 billion dollars in new profit pools globally. This financial incentive underscores the strategic importance of embracing digitalization, not as an optional improvement but as a key competitive differentiator.
    From design automation and 3D modeling to real-time monitoring of assets, digital tools are helping companies make data-driven decisions, prevent costly delays, and optimize every stage of the project lifecycle.


  3. Sustainability Becomes a Core Business Priority

    Sustainability is emerging as both a moral obligation and a regulatory necessity. McKinsey’s research shows that nearly 90 percent of construction executives expect new sustainability and safety regulations to significantly reshape their operations within the next decade.
    Future projects will need to incorporate low-carbon materials, circular economy practices, and smart resource management. With the global built environment responsible for approximately 39 percent of CO₂ emissions, construction firms are under pressure to lead climate action through innovation.
    Digital tools will play a vital role in achieving these goals. Through data analytics and digital twins, project teams can track emissions, monitor material usage, and simulate the environmental impact of design decisions before they are implemented. In this new reality, sustainability will be embedded into every stage of construction, from planning and design to maintenance and demolition.


  4. The Workforce Transformation

    The workforce of the future will look very different from today’s. McKinsey notes that 41 percent of the construction workforce in the United States could retire by 2031, creating a significant labor shortage.
    This demographic shift, combined with increasing project complexity, will force the industry to rethink how it attracts and trains talent. Construction companies will need to recruit individuals with expertise in data analytics, automation, robotics, and digital project management.
    Instead of purely physical work, the future construction site will rely on digital coordination, remote monitoring, and autonomous equipment. The professionals leading this transformation will combine technical knowledge with digital fluency, bridging the gap between the field and the cloud.


  5. The Emergence of Connected and Predictive Construction

    Perhaps the most transformative change highlighted in McKinsey’s report is the move toward connected and predictive ecosystems. Construction firms are beginning to use data from past projects to inform future ones, creating a feedback loop that continuously improves performance and safety.
    Predictive analytics will help detect early signs of structural or logistical issues before they escalate. Machine learning models will optimize scheduling, equipment deployment, and resource allocation. The construction site of the future will not only execute plans but also learn and adapt in real time.
    This interconnected approach will lead to fewer errors, faster completion times, and enhanced collaboration across stakeholders. It represents a shift from reactive project management to proactive and intelligent construction operations.


  6. A More Consolidated and Competitive Market

    McKinsey also predicts that the construction industry will become more consolidated. Larger firms that can invest in technology and innovation will likely dominate the market, while smaller players may merge or specialize to survive.
    The traditional value chain will evolve into a technology-driven ecosystem, where data, software, and services play as central a role as physical construction. As digital tools mature, the boundaries between architecture, engineering, and construction will blur, enabling seamless integration across all phases of a project.

Building the Next Normal

McKinsey’s Next Normal study paints a clear picture of where the industry is heading. The construction sector of the future will be industrialized, digitized, sustainable, and human-centered.
As the world pushes toward smarter cities and sustainable infrastructure, digital twins and AI systems will become essential tools, not optional upgrades. They enable continuous monitoring, predictive maintenance, and data-backed collaboration; the very ingredients for a resilient and efficient construction ecosystem.
This transformation is not optional. It is essential for meeting the demands of a growing global population, urban expansion, and climate responsibility. As McKinsey emphasizes, disruption in construction is not a distant prospect, it is already underway. The world cannot afford inefficiency in an industry that builds its future. The next decade belongs to those who use data not just to see what has been built, but to predict what comes next

The construction industry is standing at the edge of a historic transformation. Once characterized by manual labor, fragmented operations, and unpredictable outcomes, it is now evolving into a highly connected, data-driven, and industrialized ecosystem.
McKinsey & Company’s influential study, “The Next Normal in Construction: How Disruption is Reshaping the World’s Largest Ecosystem” (2020), explores this transformation in depth. The report examines how the sector, which contributes roughly 13 percent of global GDP, has underperformed in productivity and innovation compared to other industries. Productivity in construction has grown at only 1 percent annually over the past two decades, while other sectors such as manufacturing have achieved growth rates five times higher.
However, McKinsey argues that this long period of stagnation is giving way to a new phase of acceleration. A combination of digitalization, industrialization, sustainability, and talent transformation is reshaping how the world builds.

A New Era of Digital Integration

The global construction output is projected to soar from $13 trillion in 2023 to $22 trillion by 2040, yet productivity growth between 2000 and 2022 averaged only 0.4% annually (McKinsey, 2024). This gap between growth and efficiency underscores an urgent need for smarter, data-driven management systems.
Digital twins and  AI-powered analytics platforms are now emerging as the backbone of this transformation. They allow managers to visualize every element of a project in real time from equipment movement and site safety to material utilization and team performance. When combined with IoT sensors and spatial data capture, these systems eliminate guesswork and enable decisions backed by evidence, not assumptions.

From Procurement to Prediction

Procurement is another area ripe for reinvention. McKinsey’s 2023 study, The Strategic Era of Procurement in Construction, found that procurement accounts for 40–70% of a construction company’s total spending, and firms adopting advanced procurement strategies can achieve 5–10 percentage points higher profitability, with up to 12% cost savings cost savings (McKinsey, 2023).
AI-driven analytics platforms can bring transparency to procurement, enabling teams to assess supplier performance, forecast material needs, and negotiate better contracts using predictive insights. When integrated into a digital twin ecosystem, this ensures every purchasing decision contributes to overall project efficiency.

  1. The Shift from Manual to Modular Construction

    McKinsey predicts that the future of construction will look more like advanced manufacturing. Traditional project-by-project operations are being replaced with industrialized and modular construction methods.
    This approach involves producing building components in off-site factories and assembling them on-site with far greater speed and precision. Prefabrication and modular construction can reduce project time by up to 50 percent, improve quality control, and minimize material waste.
    The report suggests that this industrialized model will allow construction firms to operate with the same efficiency, scalability, and predictability that has long defined sectors such as automotive and electronics. It marks a fundamental shift from one-off craftsmanship to standardized yet customizable production that delivers both quality and consistency.


  2. The Digital Transformation of the Construction Lifecycle

    Digital technologies are emerging as the backbone of the construction industry’s transformation. According to McKinsey, digital twins, AI-powered analytics, and integrated data platforms will redefine how projects are designed, executed, and maintained.
    Instead of relying on disconnected documents, spreadsheets, and manual reporting, construction firms are beginning to use digital platforms that unify all project data into a single ecosystem. These platforms enable real-time collaboration, predictive risk assessment, and transparent progress tracking.
    McKinsey estimates that early adopters of digital construction technologies could capture up to 265 billion dollars in new profit pools globally. This financial incentive underscores the strategic importance of embracing digitalization, not as an optional improvement but as a key competitive differentiator.
    From design automation and 3D modeling to real-time monitoring of assets, digital tools are helping companies make data-driven decisions, prevent costly delays, and optimize every stage of the project lifecycle.


  3. Sustainability Becomes a Core Business Priority

    Sustainability is emerging as both a moral obligation and a regulatory necessity. McKinsey’s research shows that nearly 90 percent of construction executives expect new sustainability and safety regulations to significantly reshape their operations within the next decade.
    Future projects will need to incorporate low-carbon materials, circular economy practices, and smart resource management. With the global built environment responsible for approximately 39 percent of CO₂ emissions, construction firms are under pressure to lead climate action through innovation.
    Digital tools will play a vital role in achieving these goals. Through data analytics and digital twins, project teams can track emissions, monitor material usage, and simulate the environmental impact of design decisions before they are implemented. In this new reality, sustainability will be embedded into every stage of construction, from planning and design to maintenance and demolition.


  4. The Workforce Transformation

    The workforce of the future will look very different from today’s. McKinsey notes that 41 percent of the construction workforce in the United States could retire by 2031, creating a significant labor shortage.
    This demographic shift, combined with increasing project complexity, will force the industry to rethink how it attracts and trains talent. Construction companies will need to recruit individuals with expertise in data analytics, automation, robotics, and digital project management.
    Instead of purely physical work, the future construction site will rely on digital coordination, remote monitoring, and autonomous equipment. The professionals leading this transformation will combine technical knowledge with digital fluency, bridging the gap between the field and the cloud.


  5. The Emergence of Connected and Predictive Construction

    Perhaps the most transformative change highlighted in McKinsey’s report is the move toward connected and predictive ecosystems. Construction firms are beginning to use data from past projects to inform future ones, creating a feedback loop that continuously improves performance and safety.
    Predictive analytics will help detect early signs of structural or logistical issues before they escalate. Machine learning models will optimize scheduling, equipment deployment, and resource allocation. The construction site of the future will not only execute plans but also learn and adapt in real time.
    This interconnected approach will lead to fewer errors, faster completion times, and enhanced collaboration across stakeholders. It represents a shift from reactive project management to proactive and intelligent construction operations.


  6. A More Consolidated and Competitive Market

    McKinsey also predicts that the construction industry will become more consolidated. Larger firms that can invest in technology and innovation will likely dominate the market, while smaller players may merge or specialize to survive.
    The traditional value chain will evolve into a technology-driven ecosystem, where data, software, and services play as central a role as physical construction. As digital tools mature, the boundaries between architecture, engineering, and construction will blur, enabling seamless integration across all phases of a project.

Building the Next Normal

McKinsey’s Next Normal study paints a clear picture of where the industry is heading. The construction sector of the future will be industrialized, digitized, sustainable, and human-centered.
As the world pushes toward smarter cities and sustainable infrastructure, digital twins and AI systems will become essential tools, not optional upgrades. They enable continuous monitoring, predictive maintenance, and data-backed collaboration; the very ingredients for a resilient and efficient construction ecosystem.
This transformation is not optional. It is essential for meeting the demands of a growing global population, urban expansion, and climate responsibility. As McKinsey emphasizes, disruption in construction is not a distant prospect, it is already underway. The world cannot afford inefficiency in an industry that builds its future. The next decade belongs to those who use data not just to see what has been built, but to predict what comes next

The construction industry is standing at the edge of a historic transformation. Once characterized by manual labor, fragmented operations, and unpredictable outcomes, it is now evolving into a highly connected, data-driven, and industrialized ecosystem.
McKinsey & Company’s influential study, “The Next Normal in Construction: How Disruption is Reshaping the World’s Largest Ecosystem” (2020), explores this transformation in depth. The report examines how the sector, which contributes roughly 13 percent of global GDP, has underperformed in productivity and innovation compared to other industries. Productivity in construction has grown at only 1 percent annually over the past two decades, while other sectors such as manufacturing have achieved growth rates five times higher.
However, McKinsey argues that this long period of stagnation is giving way to a new phase of acceleration. A combination of digitalization, industrialization, sustainability, and talent transformation is reshaping how the world builds.

A New Era of Digital Integration

The global construction output is projected to soar from $13 trillion in 2023 to $22 trillion by 2040, yet productivity growth between 2000 and 2022 averaged only 0.4% annually (McKinsey, 2024). This gap between growth and efficiency underscores an urgent need for smarter, data-driven management systems.
Digital twins and  AI-powered analytics platforms are now emerging as the backbone of this transformation. They allow managers to visualize every element of a project in real time from equipment movement and site safety to material utilization and team performance. When combined with IoT sensors and spatial data capture, these systems eliminate guesswork and enable decisions backed by evidence, not assumptions.

From Procurement to Prediction

Procurement is another area ripe for reinvention. McKinsey’s 2023 study, The Strategic Era of Procurement in Construction, found that procurement accounts for 40–70% of a construction company’s total spending, and firms adopting advanced procurement strategies can achieve 5–10 percentage points higher profitability, with up to 12% cost savings cost savings (McKinsey, 2023).
AI-driven analytics platforms can bring transparency to procurement, enabling teams to assess supplier performance, forecast material needs, and negotiate better contracts using predictive insights. When integrated into a digital twin ecosystem, this ensures every purchasing decision contributes to overall project efficiency.

  1. The Shift from Manual to Modular Construction

    McKinsey predicts that the future of construction will look more like advanced manufacturing. Traditional project-by-project operations are being replaced with industrialized and modular construction methods.
    This approach involves producing building components in off-site factories and assembling them on-site with far greater speed and precision. Prefabrication and modular construction can reduce project time by up to 50 percent, improve quality control, and minimize material waste.
    The report suggests that this industrialized model will allow construction firms to operate with the same efficiency, scalability, and predictability that has long defined sectors such as automotive and electronics. It marks a fundamental shift from one-off craftsmanship to standardized yet customizable production that delivers both quality and consistency.


  2. The Digital Transformation of the Construction Lifecycle

    Digital technologies are emerging as the backbone of the construction industry’s transformation. According to McKinsey, digital twins, AI-powered analytics, and integrated data platforms will redefine how projects are designed, executed, and maintained.
    Instead of relying on disconnected documents, spreadsheets, and manual reporting, construction firms are beginning to use digital platforms that unify all project data into a single ecosystem. These platforms enable real-time collaboration, predictive risk assessment, and transparent progress tracking.
    McKinsey estimates that early adopters of digital construction technologies could capture up to 265 billion dollars in new profit pools globally. This financial incentive underscores the strategic importance of embracing digitalization, not as an optional improvement but as a key competitive differentiator.
    From design automation and 3D modeling to real-time monitoring of assets, digital tools are helping companies make data-driven decisions, prevent costly delays, and optimize every stage of the project lifecycle.


  3. Sustainability Becomes a Core Business Priority

    Sustainability is emerging as both a moral obligation and a regulatory necessity. McKinsey’s research shows that nearly 90 percent of construction executives expect new sustainability and safety regulations to significantly reshape their operations within the next decade.
    Future projects will need to incorporate low-carbon materials, circular economy practices, and smart resource management. With the global built environment responsible for approximately 39 percent of CO₂ emissions, construction firms are under pressure to lead climate action through innovation.
    Digital tools will play a vital role in achieving these goals. Through data analytics and digital twins, project teams can track emissions, monitor material usage, and simulate the environmental impact of design decisions before they are implemented. In this new reality, sustainability will be embedded into every stage of construction, from planning and design to maintenance and demolition.


  4. The Workforce Transformation

    The workforce of the future will look very different from today’s. McKinsey notes that 41 percent of the construction workforce in the United States could retire by 2031, creating a significant labor shortage.
    This demographic shift, combined with increasing project complexity, will force the industry to rethink how it attracts and trains talent. Construction companies will need to recruit individuals with expertise in data analytics, automation, robotics, and digital project management.
    Instead of purely physical work, the future construction site will rely on digital coordination, remote monitoring, and autonomous equipment. The professionals leading this transformation will combine technical knowledge with digital fluency, bridging the gap between the field and the cloud.


  5. The Emergence of Connected and Predictive Construction

    Perhaps the most transformative change highlighted in McKinsey’s report is the move toward connected and predictive ecosystems. Construction firms are beginning to use data from past projects to inform future ones, creating a feedback loop that continuously improves performance and safety.
    Predictive analytics will help detect early signs of structural or logistical issues before they escalate. Machine learning models will optimize scheduling, equipment deployment, and resource allocation. The construction site of the future will not only execute plans but also learn and adapt in real time.
    This interconnected approach will lead to fewer errors, faster completion times, and enhanced collaboration across stakeholders. It represents a shift from reactive project management to proactive and intelligent construction operations.


  6. A More Consolidated and Competitive Market

    McKinsey also predicts that the construction industry will become more consolidated. Larger firms that can invest in technology and innovation will likely dominate the market, while smaller players may merge or specialize to survive.
    The traditional value chain will evolve into a technology-driven ecosystem, where data, software, and services play as central a role as physical construction. As digital tools mature, the boundaries between architecture, engineering, and construction will blur, enabling seamless integration across all phases of a project.

Building the Next Normal

McKinsey’s Next Normal study paints a clear picture of where the industry is heading. The construction sector of the future will be industrialized, digitized, sustainable, and human-centered.
As the world pushes toward smarter cities and sustainable infrastructure, digital twins and AI systems will become essential tools, not optional upgrades. They enable continuous monitoring, predictive maintenance, and data-backed collaboration; the very ingredients for a resilient and efficient construction ecosystem.
This transformation is not optional. It is essential for meeting the demands of a growing global population, urban expansion, and climate responsibility. As McKinsey emphasizes, disruption in construction is not a distant prospect, it is already underway. The world cannot afford inefficiency in an industry that builds its future. The next decade belongs to those who use data not just to see what has been built, but to predict what comes next

Table of Content

Oct 24, 2025

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We automate inspection and Quality Assurance of assets throughout infrastructure lifecycle.

Follow Us

Contact Us

info@kodifly.com

HK

Unit 661, 6/F, Building 19W. 19 Science Park West Avenue, Hong Kong Science Park, Sha Tin, Hong Kong

PK

Office 101-104, CEMTECH (NUST AI Tower), NSTP, NUST, Scholars Avenue, Sector H-12, Islamabad, Pakistan

SG

160 Robinson Road, #14-04 Singapore Business Federation Center

© Copyright 2025 Kodifly, All rights reserved.

Terms & Conditions

We automate inspection and Quality Assurance of assets throughout infrastructure lifecycle.

Follow Us

Stay up to date

Get the latest updates and exclusive tips to boost your sales

Contact Us

info@kodifly.com

HK

Unit 661, 6/F, Building 19W. 19 Science Park West Avenue, Hong Kong Science Park, Sha Tin, Hong Kong

PK

Office 101-104, CEMTECH (NUST AI Tower), NSTP, NUST, Scholars Avenue, Sector H-12, Islamabad, Pakistan

SG

160 Robinson Road, #14-04 Singapore Business Federation Center

© Copyright 2025 Kodifly, All rights reserved.

Terms & Conditions